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拋丸機在汽車制造業的應用

LANMU:CHANPINWENDA YUEDU:1221

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實踐證明,拋丸強化對于鑄鋼,鍛鋼,球墨鑄鐵,和等溫淬火鋼曲軸疲勞壽命的提高非常有效。

在线日韩日本国产亚洲 “QINGGONGJIXIE”YANFASHENGCHANDEDJ-YLXILIEDIAOGUASHIPAOWANJIGUANGFANDEYINGYONGYUQICHEZHIZAOYE,YOUYUGOUZAOJIANGU、CAOZUOJIANDAN、ZHIYAOQINGANKAIGUAN,JIKEANQUANSHIYONG。YINCI,POSHOUGEJIERENSHIDEXIAIHEHAOPING。

在线日韩日本国产亚洲 NEIME,QINGGONGJIXIEDJ-YLXILIEDIAOGUASHIPAOWANJIYOUNAXIETEDIANNI。

本系列拋丸機常規有2個、3個、4個拋頭款式,同時也可以根據客戶產品加以設計及制作。

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?拋丸器中的葉片、控制籠、分配器、大彎、小彎等護板,全部采用高鉻鉬合金鑄鐵材料,由臺灣制作進口,具有鑄造工藝精湛,線條輪廓分明,表面無氣泡氣孔,外光精美等特點。葉片間重量差控制在0.5克之內,大大降低了機器運作時的噪音,延長易損件的壽命,正常使用情況下,高鉻鉬合金材料壽命可達2500小時以上。
拋丸器動力方面采用皮帶式帶動。電機均為東元、大同等大品牌產品,動力足。三角皮帶采用臺灣三五或日本坂東品牌,減少了其他品牌三角皮帶因為高速運轉產生熱量而造成的松動、打滑、斷裂等情況。內部軸承全部采用瑞典SKF產品。葉仔管(軸承座)部分采用風冷式設計,降低了高速運轉時產生的高溫和噪音,延長軸承及本身的使用壽命。這些設計可以有效避免了業內其他直連式帶動產生的問題,如:拋丸效果不理想、馬達故障率高、容易超負荷燒掉、動力不穩定或者不足,不能調節拋丸器葉輪的轉速等問題
采用先進風選式分離器,利用比重不同、重量不同的原理風選,內部特殊的構造,使分離率高達99%,同時采用我公司最近研制的氣動控制器,這是一種依靠控制行程,對鋼珠流量進行控制的裝置,這避免了由于普通控制開關不靈活,進而造成的電機燒壞,拋丸機空拋現象,此已達到業內先進水平。調整氣動式控制器的單一螺母,便可獲得所需的拋丸量。
提升機部分,采用特制耐高溫橡膠皮帶,同時改變了傳統老式光皮帶輪的設計,將皮帶輪制作成鼠籠型,這一設計有效避免了打滑現象,同時降低了提升皮帶的預緊力,減少了皮帶的摩擦力,從而延長皮帶的使用壽命。提升面下部軸上裝有近接開關,可檢測跟蹤提升面的工作狀態,一旦出現提升機轉不動時及時停止以防大量鋼丸留在下部以至運轉不順,進而造成馬達燒壞。
集塵機采用新式脈沖式集塵,利用定時高壓氣噴式吹打集塵布管自動落塵,比馬達震動落塵效果更好,電磁脈沖閥及布管全部采用臺灣力揮品牌,過濾效果更好,使用壽命更長。
在线日韩日本国产亚洲 電氣部分全部采購全自動三菱或臺達PLC控制系統,只要一顆按鍵,輕松進行操作,各個操作位置,均設有緊急停止按鈕,確保突發情況時人員安全,同時有異常情況時,相關的部分均有聲光報警提示,能第一時間判斷出出現問題的地方,并能快速排除,恢復機器正常。避免了業界其他設備因砂量太多,超負荷燒掉電機,或者沒有足夠的砂量,空拋等問題的存在。同時也節省了大量的維修時間和成本。

在线日韩日本国产亚洲

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