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拋丸機的幾個常見問題及解決方法

在线日韩日本国产亚洲LANMU:CHANPINWENDA YUEDU:1234

拋丸機的幾個常見問題及解決方法


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針對這些情況,青島澤一拋丸機公司針對該公司的拋丸機設備進行了以下改進。
1)在原拋丸機的出口處增加一道刷掃及吹掃裝置。并且在底部增加了自動回收丸料螺旋,將收集到的鋼丸送回拋丸室內。增加的刷掃采用與原機器聯機的方式,高度通過HMI輸入進PLC會自動運行。這樣經過兩道清掃系統,即使鋼板變形再嚴重,也能保證出來時不帶鋼丸出來。即改善了現場的工況,不再有多余的鋼丸帶出,同時也減輕了工人的工作強度。
2)針對拋丸后鋼板變形的狀況,經多次實驗研究后發現是拋丸后鋼板表面殘余壓應力而引發的變形。正常拋丸時,上下表面的拋丸量如果相等時,那么上下表面的殘余壓應力會相互抵消。現在拋丸后常出現的狀況是,鋼板向上表面的凸起。說明鋼板上表面的殘余壓應力較大,也就是說上表面的拋丸量比下表面大,一般來說拋丸電流直接反應的就是拋丸量。所以正常調校時會將上下表面的電流調成一致。直覺上應該是上下表面拋丸的情況應該是一樣的,但事實上由于下面的拋丸器是將鋼丸向上拋出,同樣的負載情況下,拋出的鋼丸是會比上面的要少一些。分析后,我們決定將下表的拋丸電流調校成比上表大10%,這樣鋼板的凸起現象基本杜絕了。

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由此,經過廠家的以上幾項改進后,拋丸機的使用完成能達到生產工藝的要求。對拋丸后鋼板板形的改善,尤其是下表拋丸質量的改善,直接減少了常化爐爐輥的結瘤現象,同時取得了較好的經濟效益。


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